Trusted Military Electronics PCB Assembly Services

At Odyssey Electronics in Livonia, MI, we deliver high-reliability military PCB assembly for mission-critical defense applications across the United States. With more than 30 years of experience in military electronics manufacturing, our team understands the high-performance standards needed for systems deployed in rugged, high-stress environments.

As an ISO 9001-certified and ITAR-registered manufacturing facility, we adhere to strict quality controls, backed by technicians trained in IPC-A-610, J-STD-001, and Class 3 workmanship standards. This creates a consistent, dependable build process that supports both prototype projects and high-volume defense production.

Advanced Capabilities for Military PCB Assembly

Our advanced manufacturing capabilities support the demanding needs of defense electronics and deliver reliable performance for mission-critical systems. Odyssey Electronics offers a full suite of military PCB assembly services, including:

Surface Mount Technology
Thru-Hole Technology
Wave Solder & Selective Solder
Electronic Testing
Automated Optical Inspection
Conformal Coating & Potting
Turn-Key Assembly

Advanced Applications for Mission Success

Military PCB Assembly | USA & Canada | Odyssey Electronics - Military-Electronics

Military platforms require PCBs that are capable of impressive durability and performance. Odyssey Electronics builds assemblies designed to operate in:

Extreme heat, cold, and other harsh environments
High vibration and shock
Moisture-heavy or dusty environments
EMI-intense conditions
Continuous, long-term operation

Through Class 3 manufacturing practices, precision SMT, high-reliability soldering, and protective finishing processes, our assemblies match the strict requirements that the defense industry can rely on.

Compliance, Traceability & Documentation for Defense Projects

Defense systems and programs require controlled processes, documented traceability, and secure handling at every step. Odyssey Electronics delivers a structured approach that strengthens accountability and quality.

Our defense-focused documentation practices include:

Full lot traceability across every component and manufacturing process
Strict counterfeit-avoidance sourcing
Controlled documentation and revision management
Secure ITAR-registered handling
Material certifications upon request
Serialized testing records for audits

This approach supports repeatability, transparency, and long-term reliability, all key factors for military PCB manufacturers serving nationwide programs.

The Value of U.S.-Based Military PCB Assembly

Defense contractors benefit significantly from domestic production. Working with a U.S.-based manufacturer like Odyssey Electronics provides:

Secure, ITAR-registered manufacturing
Faster prototyping and revisions
Increased supply-chain visibility
Direct access to engineers and production teams
Reduced risk of questionable components
Consistent communication throughout your project

While located in Livonia, MI, we deliver American-made PCBs for military and defense organizations throughout the United States. That means it's made here, made for you, and always made right.

Frequently Asked Questions: Military Electronics

When working with military electronics, reliability is critical. Below are some frequently asked questions about our military electronics PCB assembly services:

How do you maintain quality standards for military PCB manufacturing?

We follow ISO 9001 and ITAR-registered guidelines, and all employees are trained to IPC standards for precise military-grade production. Our process includes thorough documentation and testing, such as automated optical inspection and functional tests, to verify that each assembly meets the strict requirements for military applications.

Can you handle large-scale production for military contracts?

With over 32,000 square feet of manufacturing space, we can handle both low- and high-volume production. Our advanced equipment and scalable processes enable us to efficiently meet large military contract demands while maintaining consistent quality.

What protective measures do you offer for military PCBs?

We apply multiple protective processes that improve durability in extreme environments. Conformal coating and potting guard against moisture, dust, corrosion, and rapid temperature change.

Protection benefits include:

Greater stability during vibration
Extended field performance
Reduced damage during environmental stress
Stronger overall resilience

These enhancements support mission longevity in demanding military settings.

Do you offer engineering collaboration for defense electronics projects?

Yes. Our engineering team supports layout reviews, component recommendations, coating guidance, and manufacturability discussions to help your design transition smoothly into production.

Early collaboration often reduces rework, shortens timelines, and helps create stable, long-life assemblies suitable for defense use. This approach strengthens the overall performance of your PCB.

Which types of military electronics can you assemble?

Odyssey Electronics builds printed circuit board assemblies for a wide scope of defense applications. Common military grade PCBs include:

Communication and radio systems
Avionics support boards
Sensor and radar components
Rugged field equipment
Power distribution modules
Surveillance and imaging systems

Each project receives Class 3 workmanship, secure handling, and disciplined build standards appropriate for nationwide military electronics manufacturing.

Reliable Military PCB Assemblies You Can Count

Odyssey Electronics delivers dependable military PCB assembly services across the USA with advanced capabilities, secure processes, and decades of industry experience. Our team follows strict MIL-SPEC standards and produces high-quality assemblies for rugged defense environments. For dependable results backed by American manufacturing and proven reliability, our team stands ready to support your mission-critical projects.