Odyssey Electronics Capabilities

Odyssey Electronics Capabilities

SMT

SMT
Components
Resistors, capacitors, diodes, SIP, DIP, IC BGA, QFN, LED, QFP, connectors, headers
Component Min/Max Height
0.1mm (min) - 15mm (max)
Component Min/Max Length
.001mm (min) - 42mm (max)
Component Min/Max Width
.001mm (min) - 42mm (max)
PCB Min/Max Length
50mm (min) - 550mm (max)
PCB Min/Max Width
40mm (min) - 430mm (max)
PCB materials
FR materials, flex, rigid flex, CEM materials, aluminum
Solder paste
Kester Easy Profile 256, Kester NXG1, Loctite LF318

Screen Printer

Screen Printer
PCB Min/Max Length
50mm (min)- 510mm (max)
PCB Min/Max Width
50mm (min)- 508mm (max)
PCB Min/Max Height
.5mm (min)- 6mm (max)
Paste Inspection
2D camera inspection 100% coverage

Automated Optical Inspection (AOI)

Automated Optical Inspection (AOI)
Inspection types
Normalized correlation, OCV, OCR, barcode recognition and rule-based, real-time SPC data reports
Camera inspection
2 top down cameras, 4 side view cameras, high magnification camera capable of 01005 component inspection
Solder joint inspection
Min/Max PCB length: 50mm (min)- 560mm (max)
Min/Max PCB width: 0mm (min) - 510mm (max)
Max height: 50mm
Defect detection
Position, presence, wrong, polarity, skewed, tombstoned, bent, lifted, bridged, open, insufficient, short, solder balls

X-ray Inpsection

X-ray Inpsection
Inspection types
Live 2D, void measurement
PCB max size
18" x 22" max
Payload Capacity
5lbs

Axial Insertion / Sequencer

Axial Insertion / Sequencer
Cycle rate
16,000 CPH
Component type
Capacitors, resistors, diodes, inductors, jumpers
Hole span
0.300" min - 0.950" max
Component Body Diameter
0.100" min - 0.460" max
Lead Wire Diameter
0.015" min - 0.032" max
PCB Size
2" x 2" min - 22" x 18" max
Insertable Area
20" x 18"
Board Error Correction
BEC light point alignment
Component Verifier
Capacitors, resistors, diode polarity
Sequencer
60 feeders with Refire

Wave Solder / Selective Solder

Wave Solder / Selective Solder
Solder processes
Wave solder, selective solder, selective solder pallets
Solder metal
Lead (63sn/37pb)
Lead-free (96.5sn3.0ag0.5cu)
Flux materials
Kester 959T, Kester 979
Wave PCB max size
Wave solder 17" width, unclassified length
Selective solder PCB size
2" x 2" min - 18" x 18" max
PCB materials
FR materials, flex, rigid flex

Testing

Functional
100% test, power-up, cycle, burn-in, calibration
ICT
Checksum MDA tester
Boundary Scan
J-TAG Boundary Scan

Repair / Modifications

Repair / Modifications
SMT
Passives (0201 and up), fine pitch QFP, micro BGA, etc.
Thru-hole
Axial, radial, flex circuit, connectors, dip, odd form components
Wire Modification
Wire harness, trace wire, cable, connectors
PCB Repair
Pad, barrel, trace, via, thru-hole, SMT

Conformal Coating

Conformal Coating
Coating Material
Humiseal 1B31 / Thinner 521PB25
Position Accuracy
+/- 0.05mm (0.002")
Position Repeatability
+/- 0.025mm (0.001")
Minimum/Maximum PCB size
12.5mm x 12.5mm - 400mm x 400mm
(.5" x .5") - (15.75" x 15.75")
Maximum Component height
110mm (4.33")
Payload Capacity
11.4 Kg (25lbs)

Potting

Loctite 3140 Resin, Loctite 3164 Hardener, nonconductive epoxy

Box Build / Turnkey

Wiring, mechanical assembly, ETL, calibration, testing, labeling, Kanban, Direct shipping, ETL certified